BIOSTAR, Versatile Pressure Moulding Unit

Clinical Overview

The BIOSTAR® 3001 is a premium pressure-forming system for dental and orthodontic applications, including thermoforming splints, trays, retainers, mouthguards, and temporaries. It combines high precision thermo-pressure molding with infrared heating and barcode-guided programming for consistent, repeatable results.

Key Benefits

• Rapid infrared heating: reaches working temperature within one second for efficient cycle times
• Pressure up to 6 bar: robust polymer deformation ensures precise adaptation on models
• Barcode / scan technology: auto-loads material-specific parameters, reducing operator error
• 3.2″ color LCD with guidance: displays steps, animated instructions, and acoustic/visual cues
• USB software updates: ensures device remains compatible with new materials
• Large model cup & pellet container: supports mounted models and clean granulate handling
• Reliable support: 3-year warranty and 10-year spare parts protocol

Specifications

• Power: 230 / 115 / 100 V, 750 W
• Pressure range: 0.5–6.0 bar (adjustable)
• Infrared heater: thermostatically controlled, heats in ~1 sec
• Display: 3.2″ color LCD (320 × 240 px)
• Dimensions: 520 × 440 × 240 mm
• Weight: ~14 kg

Indications

• Thermoforming of splints (occlusal, orthodontic, bleaching, sports)
• Fabrication of mouthguards, retainers, and positioners
• Production of trays—custom, impression, implant surgical templates
• Temporary denture bases and provisional appliances
• Orthodontic and occlusal device manufacturing

Instructions for Use

1. Load material blank; optionally scan its barcode or enter code manually.
2. Swivel infrared heater into position; thermostat-controlled heat activates within 1 sec.
3. Once ready, lower pressure chamber and activate up to 6 bar.
4. Allow cooling phase; heater swivels away automatically.
5. Release chamber using "AIR" key, then remove the formed appliance.
6. Clean and finish appliance, then prepare for clinical use.

Summary

The Scheu BIOSTAR 3001 offers lab-grade, reproducible thermoforming with intelligent automation—fast infrared heating, high-pressure control, barcode-guided parametrization, and intuitive UI make it a reliable workhorse for dental practices and labs seeking quality and efficiency.